|
| 모크: | 1 세트 |
| 가격: | USD1,000-700,000. Based on customization. |
| 표준 포장: | 스틸 와이어로 고정 된 산업용 플라스틱 필름 포장. |
| 배달 기간: | 30 일 |
| 지불 방법: | l/c, t/t |
| 공급 능력: | 한 달에 30 세트 |
| 1.1 Production Line | ||
|
This production line is designed for manufacturers of warehouse storage systems and pallet racking. It delivers accurate punching and consistent upright profiles using galvanized steel. The line offers cost-effective production, stable performance, and reliable safety features, making it a preferred solution for storage equipment producers worldwide. |
||
|
|
Guide |
Roll Forming |
| 1.2 Profile | |
| The metal rack upright is typically made from galvanized steel with thickness ranging from 1.5 to 2.5mm. It features slotted or keyhole perforations for adjustable shelving connections. With high strength, corrosion resistance, and versatile applications, the upright profile is essential in warehouse storage racks, pallet racking, and industrial shelving. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler – Servo Feeder – Punching Press – Guiding Device – Roll Former – Hydraulic Cutter – Out Table |
|
|
|
|
Process: The line begins with decoiling and servo feeding to ensure precision punching by the hydraulic press. Guided strip enters the roll former, where multiple passes create the upright profile with accurate slots and high rigidity. Finally, hydraulic cutting ensures consistent lengths, producing ready-to-assemble uprights for storage systems. |
| 1.4 Key Focus | |
|
Accurate servo feeding with flexible hole punching patterns. |
|
|
Chain-driven roll former with protective cover for safety and durability. |
|
|
Cost-effective design suitable for 1.5-2.5mm galvanized steel uprights. |
|
|
Reliable hydraulic cutting ensuring consistent lengths. |
|
|
Tailored for warehouse storage and pallet racking manufacturers. |
| 2.1 Decoiler | ||
| Structure | Stand-up structure | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Optional Upgrade: Loading Car | ||
|
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
|
|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.8 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.9 Analysis | |
| Hydraulic Decoiler | Holds and uncoils steel coils safely |
| Hydraulic expansion ensures stable coil loading | |
| Servo Feeder | Provides accurate step feeding for punching press |
| Flexible pitch adjustment for different hole distances | |
| Punching Press | Creates slotted holes or keyholes in steel strip |
| High precision punching before roll forming process | |
| Guiding Device | Aligns strip and prevents deviation during forming |
| Roll Former | Forms galvanized steel into upright profile shape |
| Chain drive with cover ensures safety and durability | |
| Multi-pass forming provides strength and accuracy | |
| Hydraulic Cutter | Cuts finished uprights into required lengths |
| Reliable performance with minimal maintenance | |
| Out Table | Collects finished uprights for manual handling |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Servo Feeder | 1 set |
| Punch Press | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
This line can be customized with interchangeable punching molds for different hole patterns, adjustable servo feeding systems for variable pitch control, upgraded gear-box driven roll former for thicker uprights, and optional flying shear for higher production speed. Automatic stacking and marking systems can also be integrated for efficiency.
비디오
비디오
비디오
비디오
|
|
| 모크: | 1 세트 |
| 가격: | USD1,000-700,000. Based on customization. |
| 표준 포장: | 스틸 와이어로 고정 된 산업용 플라스틱 필름 포장. |
| 배달 기간: | 30 일 |
| 지불 방법: | l/c, t/t |
| 공급 능력: | 한 달에 30 세트 |
| 1.1 Production Line | ||
|
This production line is designed for manufacturers of warehouse storage systems and pallet racking. It delivers accurate punching and consistent upright profiles using galvanized steel. The line offers cost-effective production, stable performance, and reliable safety features, making it a preferred solution for storage equipment producers worldwide. |
||
|
|
Guide |
Roll Forming |
| 1.2 Profile | |
| The metal rack upright is typically made from galvanized steel with thickness ranging from 1.5 to 2.5mm. It features slotted or keyhole perforations for adjustable shelving connections. With high strength, corrosion resistance, and versatile applications, the upright profile is essential in warehouse storage racks, pallet racking, and industrial shelving. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 1.5-2.5mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler – Servo Feeder – Punching Press – Guiding Device – Roll Former – Hydraulic Cutter – Out Table |
|
|
|
|
Process: The line begins with decoiling and servo feeding to ensure precision punching by the hydraulic press. Guided strip enters the roll former, where multiple passes create the upright profile with accurate slots and high rigidity. Finally, hydraulic cutting ensures consistent lengths, producing ready-to-assemble uprights for storage systems. |
| 1.4 Key Focus | |
|
Accurate servo feeding with flexible hole punching patterns. |
|
|
Chain-driven roll former with protective cover for safety and durability. |
|
|
Cost-effective design suitable for 1.5-2.5mm galvanized steel uprights. |
|
|
Reliable hydraulic cutting ensuring consistent lengths. |
|
|
Tailored for warehouse storage and pallet racking manufacturers. |
| 2.1 Decoiler | ||
| Structure | Stand-up structure | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T | |
| Coil Width | customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU2 | |
| 2.2 Optional Upgrade: Loading Car | ||
|
The loading car lifts coils smoothly and positions them accurately on the decoiler, reducing labor, improving safety, and ensuring faster, more stable coil changeovers. | |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
|
|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.8 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.9 Analysis | |
| Hydraulic Decoiler | Holds and uncoils steel coils safely |
| Hydraulic expansion ensures stable coil loading | |
| Servo Feeder | Provides accurate step feeding for punching press |
| Flexible pitch adjustment for different hole distances | |
| Punching Press | Creates slotted holes or keyholes in steel strip |
| High precision punching before roll forming process | |
| Guiding Device | Aligns strip and prevents deviation during forming |
| Roll Former | Forms galvanized steel into upright profile shape |
| Chain drive with cover ensures safety and durability | |
| Multi-pass forming provides strength and accuracy | |
| Hydraulic Cutter | Cuts finished uprights into required lengths |
| Reliable performance with minimal maintenance | |
| Out Table | Collects finished uprights for manual handling |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Servo Feeder | 1 set |
| Punch Press | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
This line can be customized with interchangeable punching molds for different hole patterns, adjustable servo feeding systems for variable pitch control, upgraded gear-box driven roll former for thicker uprights, and optional flying shear for higher production speed. Automatic stacking and marking systems can also be integrated for efficiency.
