|
| 모크: | 1 세트 |
| 가격: | USD1,000-700,000. Based on customization. |
| 표준 포장: | 스틸 와이어로 고정 된 산업용 플라스틱 필름 포장. |
| 배달 기간: | 30 일 |
| 지불 방법: | l/c, t/t |
| 공급 능력: | 한 달에 30 세트 |
| 1.1 Production Line | ||
|
|
||
|
|
Guide |
Roll Forming |
|
Tile Shape Punching |
Cutter |
Auto Stacker |
| 1.2 Profile | |
| TThe traditional metal roof tile profile is made from galvanized or color-coated steel coils, 0.3 to 0.8mm thick. Its shape mimics classic roof tiles with embossed texture and perforations for drainage. Durable and lightweight, it is ideal for residential and commercial roofing applications requiring aesthetic appeal and weather resistance. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
|
|
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
|
|
|
|
Process: Steel coils are decoiled and guided precisely into a chain-driven roll former with safety cover, shaping the metal into traditional roof tile profiles. Hydraulic punching creates drainage and decorative holes, followed by hydraulic cutting to precise lengths, ensuring quality and efficiency. |
| 1.4 Key Focus | |
|
Key focus includes robust chain-driven roll former with protective chain cover for enhanced safety, precise hydraulic punching for functional perforations, and accurate hydraulic cutting for clean edges. The line integrates an efficient 7T decoiler and automated stacking, boosting productivity while maintaining high product quality and operator safety. |
| 2.1 Decoiler | ||
| Structure | Double-support | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
|
|
|
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
|
|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 Product Collection | |||
| Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
| Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
|
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||
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.9 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.10 Analysis | |
| Hydraulic Decoiler | Supports medium thickness steel coils up to 7 tons |
| Hydraulic tension control ensures smooth material feeding | |
| Guiding Device | Precisely aligns steel strip for accurate forming |
| Adjustable to accommodate different coil widths | |
| Roll Former | Chain-driven for durable, stable forming |
| Chain cover protects operators and prolongs chain life | |
| Hydraulic Punching | Custom molds for precise perforations |
| Hydraulic pressure offers consistent punching quality | |
| Hydraulic Cutter | Provides clean, accurate cuts to length |
| Hydraulic system reduces noise and vibration | |
| Run-out Table | Facilitates smooth product exit and temporary storage |
| Designed for integration with auto stacking systems | |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
We offer tailored configurations for this traditional roof tile profile line, including adjustable hydraulic punch molds for varied hole patterns, customizable roll former tooling for different tile shapes, and flexible stacking solutions to match production speed and space requirements, ensuring optimal performance for your specific roofing product needs.
비디오
비디오
비디오
비디오
비디오
비디오
비디오
|
|
| 모크: | 1 세트 |
| 가격: | USD1,000-700,000. Based on customization. |
| 표준 포장: | 스틸 와이어로 고정 된 산업용 플라스틱 필름 포장. |
| 배달 기간: | 30 일 |
| 지불 방법: | l/c, t/t |
| 공급 능력: | 한 달에 30 세트 |
| 1.1 Production Line | ||
|
|
||
|
|
Guide |
Roll Forming |
|
Tile Shape Punching |
Cutter |
Auto Stacker |
| 1.2 Profile | |
| TThe traditional metal roof tile profile is made from galvanized or color-coated steel coils, 0.3 to 0.8mm thick. Its shape mimics classic roof tiles with embossed texture and perforations for drainage. Durable and lightweight, it is ideal for residential and commercial roofing applications requiring aesthetic appeal and weather resistance. | |
| Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm |
| Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
|
|
| 1.3 Production Process | |
|
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch → Hydraulic Cutter → Auto Stacker |
|
|
|
|
Process: Steel coils are decoiled and guided precisely into a chain-driven roll former with safety cover, shaping the metal into traditional roof tile profiles. Hydraulic punching creates drainage and decorative holes, followed by hydraulic cutting to precise lengths, ensuring quality and efficiency. |
| 1.4 Key Focus | |
|
Key focus includes robust chain-driven roll former with protective chain cover for enhanced safety, precise hydraulic punching for functional perforations, and accurate hydraulic cutting for clean edges. The line integrates an efficient 7T decoiler and automated stacking, boosting productivity while maintaining high product quality and operator safety. |
| 2.1 Decoiler | ||
| Structure | Double-support | |
| Working Form | Manual, motorized, or hydraulic | |
| Loading Capacity | 5T/7T/10T, customizable | |
| Coil Width | 1250mm, customizable | |
| Inner Diameter | Φ450 – Φ550 mm | |
| Out Diameter | 1500 mm | |
| Model | DC-MU1 | |
| 2.2 Optional Upgrade: Decoiler | ||
|
|
|
| Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | ||
| Guiding Roller | Adujust the coil feeding width | |
| Pre-cut Broaching Shear | Cut the steel coil before roll forming | |
| Digital Display | See the feeding width directly | |
| 2.4 Roll Forming Machine | ||
| Working Speed | Around 20 m/min | |
| Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | |
| Driving System | Chain system. Optional: Gearbox | |
| No. of Forming Stations | 18 stands | |
| Shaft Diameter | 70mm solid shaft | |
| Motor Power | 5.5 Kw | |
| Roller Material |
45# steel polished and chromed HRC58-62° |
|
| Shaft Material | High grade 45# steel polished(CNC lathe) | |
| Steel Coil Material | PPGI or GI | |
| Steel Coil Thickness | 0.25-0.8mm | |
| 2.5 Optional Upgrade: Cover | ||
|
|
|
| Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | ||
| Common Power Type | Hydraulic. Optional: motor type. | |
| Hydraulic Power |
4-5.5Kw, customizable |
|
| Blade Material |
Cr12 Mov |
|
| Hardness |
With quenched treatment HRC 58 – 62° |
|
| 2.7 Product Collection | |||
| Solution 1 |
Run-out table |
Solution 2 | Auto stacker |
| Power Type |
Non-powered, mainly manual handling |
Power Type | Motorized, 3Kw |
| Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable |
|
|
||
| 2.8 PLC Control Cabinet | |||
| PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) |
| Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc |
| Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch |
| Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning |
|
Hanging-Arm Control Box |
Standing Control Box |
||
| 2.9 Hydraulic Power Unit (HPU) | ||
|
Motor Power |
5.5Kw | |
| Oil Required |
N32 or N46 hydraulic oil is available |
|
|
Design |
The hydraulic station has a fan cooling system |
|
| Optional |
It can be installed on or inside the roll former to save space |
|
| 2.10 Analysis | |
| Hydraulic Decoiler | Supports medium thickness steel coils up to 7 tons |
| Hydraulic tension control ensures smooth material feeding | |
| Guiding Device | Precisely aligns steel strip for accurate forming |
| Adjustable to accommodate different coil widths | |
| Roll Former | Chain-driven for durable, stable forming |
| Chain cover protects operators and prolongs chain life | |
| Hydraulic Punching | Custom molds for precise perforations |
| Hydraulic pressure offers consistent punching quality | |
| Hydraulic Cutter | Provides clean, accurate cuts to length |
| Hydraulic system reduces noise and vibration | |
| Run-out Table | Facilitates smooth product exit and temporary storage |
| Designed for integration with auto stacking systems | |
| Component | Quantity |
| Hydraulic Decoiler | 1 set |
| Roll Former | 1 set |
| Hydraulic Cutter | 1 set |
| Out Table | 2 sets |
| PLC Cabinet | 1 set |
| Hydraulic Station | 1 set |
We offer tailored configurations for this traditional roof tile profile line, including adjustable hydraulic punch molds for varied hole patterns, customizable roll former tooling for different tile shapes, and flexible stacking solutions to match production speed and space requirements, ensuring optimal performance for your specific roofing product needs.
